CONVERGENT AERONAUTICS SOLUTIONS · NASA ARMD · DELIVER PROJECT

Design the mission, then the machine.

DELIVER — the Design Environment for Novel Vertical Lift Vehicles — set out to prove that NASA's conceptual design tools could size the coming generation of air taxis and delivery drones, with a radical vision: a design environment usable by almost anyone, not just aeronautics experts. I provided design consulting to NASA and DoD engineers, coaching human-centered design to keep that vision — and the near-future humans of urban air mobility — at the center of the work.

ROLEDesign Consultant — HCD coaching for NASA & DoD engineers
CONTEXTUrban air mobility · drone delivery & air-taxi service · conceptual design tools
METHODSHCD coaching, use-case framing, facilitation, trade-study reframing
OUTCOMEMission-first design practice applied across DELIVER's vehicle, autonomy & noise work

The challenge

The UAM market was exploding in two directions at once: novel vehicle configurations (Joby-style distributed electric air taxis, delivery multicopters) and novel use cases (package delivery, air-taxi service, inspection, search and rescue). But there was no consistent way to go from a compelling use case to a vehicle configured and sized for it. Validated design tools existed only for conventional rotorcraft; startups were burning time on build-test-iterate loops with no guarantee their concept could ever close.

DELIVER's bet was that you could size a working air taxi without an aeronautics degree — and that making the tools that usable was worth coaching for. That coaching was my brief.

The engineers — NASA and DoD — had world-class analytical instincts and technology-first habits. My job was to add one move: start every analysis from the mission and the humans in it, and treat "usable by almost anyone" as an actual requirement.

The UAM Concept Space — Where Validated Tools Run Out After the DELIVER vehicle survey (Theodore, 2018)
VEHICLE CLASS — sUAS → PASSENGER-CARRYING DESIGN-TOOL MATURITY VALIDATED FOR DECADES CONVENTIONAL ROTORCRAFT single-main-rotor · tilt-rotor · tandem · coax (2–4+ pax) NDARC + CAMRAD II — empirical data, decades of use THE GAP — NO VALIDATED CONCEPTUAL DESIGN TOOLS · DELIVER'S TARGET DJI PHANTOM package-delivery-class sUAS SUI ENDURANCE quadcopter · wind tunnel + flight tested GL-10 GREASED LIGHTNING NASA distributed-electric tilt-wing demonstrator JOBY S2-LIKE AIR TAXI distributed electric propulsion · 150 NMI design range

Coaching mission-first design

The deepest HCD foothold in DELIVER was autonomy. You can't size a vehicle without knowing the weight, volume, and power of its autonomy equipment — and you can't know that without designing the mission first. DELIVER's Application-Based Conceptual Design (ABCD) prototype made this concrete: define the use case, derive the autonomy system across three bins (mission systems, concept of operations, regulatory requirements), then feed it into NDARC's sizing as real equipage.

In working sessions, I coached engineers to run that logic the way designers do — personas for operators and bystanders, scenario walk-throughs before equipment lists, "who hears this vehicle and who trusts it" alongside "does the configuration close." The use cases below are the kind we worked through.

Application-Based Conceptual Design — Use Case to Vehicle Select a use case · S&R requirements per the paper

Designing for noise

Noise is the single largest limiter on urban rotorcraft operations — and the assumption that small electric drones are "quiet" collapses once they operate close to people, in numbers. DELIVER's acoustics work was human-centered research in the strictest sense: free-flight measurements showed multicopter noise is a complex, constantly shifting sum of props at different speeds, and the team built auralizations for human-subject annoyance testing — playing recorded flyovers to listeners and measuring how much the sound actually bothered them, in decibels and in judgments.

OVERFLOW CFD — BLADE PRESSURES+ PSU-WOPWOP — HARMONICS+ BARC — BROADBAND+ MEASURED MOTOR NOISE= FULL-VEHICLE PREDICTION vs ANECHOIC TEST

The coaching angle: a noise target is a community-acceptance requirement. Annoyance belongs in the conceptual design loop next to range and payload, because noise complaints will shrink where these vehicles are allowed to fly.

Trade Study — Propulsion Options for a Joby S2-like Air Taxi Missions = 50-NMI UAM flights between recharge/refuel · per Table 2
Range
50-NMI UAM missions

Grounded in real flight test

DELIVER wasn't a paper exercise — models were calibrated against isolated-prop rigs, wind tunnels, anechoic chambers, and flight campaigns. The rebuilt GL-10 distributed-electric tilt-wing flew a dedicated research campaign in June 2017:

22FLIGHTS IN THE GL-10 CAMPAIGN
12FULL TRANSITIONS — VTOL ↔ AIRPLANE MODE
7.2L/D MAX IN FLIGHT (VS 6.5 IN WIND TUNNEL)
ANGLE OF ATTACK AT L/D MAX · 45 KT

High-fidelity CFD also proved worth running at the concept stage. An OVERFLOW study of prop mounting on a Phantom-like quad caught configuration effects that no rule of thumb would:

Over-mount (baseline)
−5.1% NET THRUST*
Under-mount
WORSE*
Off-body under-mount
WORST*

* VS FOUR ISOLATED PROPS — PROP–PROP AND PROP–BODY INTERACTIONS. OVER-MOUNT GAINS +2.5% PROP THRUST FROM PSEUDO GROUND EFFECT, LOSES 7.6% TO BODY DOWNLOAD. RELATIVE BAR LENGTHS FOR UNDER-MOUNT CASES ILLUSTRATIVE.

The outcome

3TRANSFORMATIVE TECHS IN THE DESIGN LOOP — NOISE · AUTONOMY · ELECTRIC
2→7UAM MISSIONS PER CHARGE/REFUEL ACROSS THE TRADE SPACE
22GL-10 RESEARCH FLIGHTS CALIBRATING THE TOOLS

DELIVER demonstrated that NASA's conceptual design tools extend into the UAM concept space — and mapped exactly where they don't — while pulling noise, autonomy, and electrification into the earliest design conversations. The consulting contribution lives in how those conversations ran: starting from use cases, naming the people affected, and treating community acceptance as a hard constraint.

The engineers kept what earned its place in a trade study and dropped what didn't. So I never pitched human-centered design as a virtue. I pointed to where it tightened their numbers and let the trade studies settle it.

NEXT CASE STUDY — 05 / 07 BLiSS — "Hey Diego" →

CONTENT BASED ON THEODORE, "A SUMMARY OF THE NASA DELIVER PROJECT" (2018), AND THE AUTHOR'S CONSULTING ROLE. CONCEPT-SPACE POSITIONS AND UNMARKED BAR LENGTHS ARE ILLUSTRATIVE; FIGURES MARKED FROM THE PAPER ARE AS PUBLISHED.